Waterbased ink utilizes either dyes or pigments in a suspension with water as the solvent. Dec 02, 2014 plastisol ink is cracking when i wash my garments. Plastisol ink plastisol ink provides a less soft hand than water based inks, but are more vivid since they sit on top of the fabric rather than sinking in to the fabric. Rick davis is the southeastern regional sales manager for triangle ink co.
The higher the opacity of the ink, the greater the hand. A new formulation helps eliminate press stoppages due to buildup on the screen backs. Another easy way to test the durability of your prints is to take the finished print after it has cooled down and do a stretch test. Just do it, direct to garment printer, shirt style, two by two, screen printing, sweatshirts. The smooth creamy consistency leaves a uniform print for underbasing and can be opaque on black without a white base with screens as fine as 160. Plastisol ink is a pvcbased industrial coating for screen printing cotton, polyester, nylon, lycra, and spandex. Opacity is directly related to the type of ink, the thickness of the imprint, the type of textile fabric and dryer curing method. Plastiso inks plastisol screen printing ink plastisol. Plastisol inks plastisol inks are the most widely used ink in the screen printing industry. Our plastisol white inks gives the screen printers of any size the widest range of options to print on any. Union ink supplies the best textile printing plastisols in the market, period.
It requires less pressure than most other whites to print through the screen. He is a 35year veteran of the textile screenprinting and apparel manufacturing industries. Printing tshirts can be an outlet for creativity and personal expression as well as a fun way to spend some. If the print cracks or pulls apart as you stretch the fabric, then it has not. Plastisol inks arent known for their soft hand feel, but you dont have to resign yourself to a plastic hand feel when you print with plastisol. If you are printing an athletic print with a heavy ink deposit on a black shirt and using a 110, 86, 60, 30 monofilament mesh, the temperature will need to be in the 340 to 350 degree f. If you stretch your printed garment and the ink cracks. Its just like getting a screen printed t shirt youtube plastisol ink for inkjet printers, high court therefore of forty sir richard dot com welcome back to our. Common issues with plastisol ink obtaining high opacity on dark colors.
Since they are very durable and opaque, plastisol inks are the most popular type of ink used in screen printing. They also dont dry up in your screen like waterbased inks eliminating the need to work super fast without stopping. Our specialty inks gives any printer manual or automatic the tools to create great art and amazing prints to bring out the best of your creativity and imagination. This is a cheaper ink, is the industry standard and makes for thick prints. Qcm offers the widest range of specialties to choose from when being just the average is not an option any more. Rutland is the marketleading supplier of plastisol inks around the world known for its quality and innovative products. Let it air dry or force dry it with a fan or hair dryer. There are a few ways to test if plastisol ink is properly cured correctly. Rutland makes spandisol which can be added to standard plastisol to make. Common issues with plastisol ink davis international. Eagle series plastisols will perform as well if not better than your current plastisol, 7 primary color kit of our most popular colors. Plastisol ink is the most commonly used ink type in the screen printing industry. Mar 29, 2019 how to screen print with plastisol ink. This curing can take place either at room temperature or.
These process colors produce excellent color accuracy and print very easily on both manual and automatic equipment. Plastisol ink merchmakr diy screen printing supplies. One stroke inks offers numerous formulations for every fabric as the needs of screen printers is constantly changing. Due to its formulation, plastisol ink doesnt dry up as fast as other inks and gives you the advantage of not working in super speed mode, the four major components that go into the.
The soft plastisol ink lays directly on the fabric, covering the shirt with a layer of the graphic. We carry top brands such as rutland, union, matsui, international coatings, triangle, and our own highly rated texsource gen brand. Plastisol inks from multitech industries are some of the best screen printing inks on the market. Due to its formulation, plastisol ink doesnt dry up as fast as other inks and gives you the advantage of not working in super speed mode, the four major components that go into the formulation of plastisol inks are 1. Punch it chewie t shirtpunch it chewie t shirt direct to garment printer. Originally posted by industryps plastisol needs to be properly cured at 320.
Plastisol will start to become dry to the touch or gelled also called semicured between 180250. For that reason, plastisol prints cannot be ironed. Follow along as cristen from ryonet explains the importance of proper ink cure. For print longevity i prefer to use a very light print of plastisol, but this ink is fully adequate as well and is somewhat easier to clean up. So, test, test, and test again before using the black in production. Feb 15, 2016 sablon dengan teknik raster wet on wet menggunakan tinta plastisol t120 manual screen printing, usahakan untuk menggunakan t120 untuk teknik raster ini kera. Melco epson f2000 cleaning cartridge epson f2000 ink. Screens used for printing with the plastisol ink should be.
A wide variety of plastisol ink cartridges options are available to. Plastisol ink is made from pvc resin and plasticizer. More than likely the plastisol has not been properly cured. Although some have converted partially or completely to nonconventional ink systems, plastisol remains the primary ink of choice among todays textile screen printers. Screen printing with plastisol ink is the most common method of tshirt printing for number of reasons. Dear contributors, we are starting to manufacture plastisol screen printing inks for textiles. Plastisol ink also creates an ink film that can be felt with the hand. Aug 08, 2008 plastisol ink for textile screen printing production process july, 2018. My shirts are cracking, peeling, or flaking after wash test.
Plastisol ink cracking heat press page 2 tshirt forums. Properly curing plastisol ink on your garments youtube. Destructo, special effect plastisol is used to create cracked or vintage effects. How to screen print with plastisol ink with pictures. Getting a good cure on your shirt is very important for the longevity of your print. These fluorescent inks should always be printed on top of a white. Our plastisol white inks provides the most essential tool for screen printers of any size. If plastisol ink isnt enough, remember we also do waterbased and discharge printing, as well as specialty plastisol inks. Getting a good cure on your shirt is very important for the.
Moisturewicking if moisturewicking components have been applied to the garment, the fabric will resist waterbased pigment inks, such as those used in direct to garment printing, meaning that you inks will not adhere as anticipated. The plastisol was not cured properly if the ink is cracking. In printing, both of these can result in serious wash issues. If the print has been cured properly, the ink will stretch with the fabric and will not crack. Plastisol inks are the most widely used ink in the screen printing industry. Namely, plastisol inks cannot be used if the material isnt porous enough to absorb the ink, and screen printed plastisol inks cannot be used if the material cannot withstand heat treatment.
Printers face the challenge of having many different. Custom colors can be easily mixed to any pantone color. Our plastisol white inks gives the screen printers of any size the widest range of options to print on any substrate. Learn about mesh selection, curing plastisol ink, additives, screen printing emulsion. The temperature at which the ink becomes fully cured is called the fusion temperature. How to properly cure your screen printing ink youtube. This curing can take place either at room temperature or using a forcedair dryer depending up.
Screen printed plastisol ink how to check print quality medium. The evaporation of the water is necessary to set or cure the ink. This ink offers good coverage on lightcolored and mediumcolored garments. Undercured ink will tend to stick to itself and peel or fall off entirely in the wash. A number of the ink manufacturers participating in this years showcase also submitted troubleshooting information detailing how to better get along with their products, and plastisol ink in general. Since plastisol is a thermoplastic, it will remelt if it comes in contact with anything hot enough. Fluorescent plastisol inks fluorescent colors for when you want your designs to really pop. Screen printing plastisol ink is easy to print with, does not dry in the screen, is opaque on dark garments, and features great adhesion to most tshirts, athletic jerseys, hoodies, heat transfers, and most textiles in general. The advantages of plastisol textile inks impressions. Surplus plastisol can be handed to a hazardous waste disposal service. Eagle series is a high performance ink, creamy for easy printability, opaque for great coverage, flash dries quickly, low tack, great for all mesh counts and all color garments. While many schools and clubs resort to printing shops for tshirts, you dont have to. Plastisol is a general term used to describe the most common form of solvent based chemical ink, composed primarily of pvc polyvinylchloride resin and plasticizer.
A versatile, leadfree plastisol ink, union ultrasoft plastisol liberty series ink is formulated for direct printing and heattransfer manufacturing. Tips for achieving soft hand prints with plastisol inks. Plastisol ink cracking heat press you can most definitely overcure the inks. Plastisol inks are thixotropic in nature, meaning they will become thinner during. I have found out that my plastisol prints get cracked after some time. Custom heat transfers using plastisol inks give you the flexibility of printing on tshirts, sweatshirts, tote bags and more. Without proper cure you will see your ink crack and flake away.
Plastisol served printers well and created some rad designs. Sep 27, 20 the plastisol was not cured properly if the ink is cracking. A wide variety of plastisol ink cartridges options are available to you, such as cartridges status, bulk packaging, and type. We are the marketleading supplier of high opacity plastisol inks around the world.
Printers face the challenge of having many different substrates in todays market place that calls for specific white inks to meet. It will eventually dry in your screen, so clean out your screen when you are done. For this we have already set up our factory, threeroll mills, mixers, etc. Use a softhand additive, design an image that makes use of negative space and employ a few tricks to lay down a thinner layer of ink. How to properly cure your garment when using plastisol ink. Once the entire ink film has reached 320 degree fahrenheit the plastisol ink will be fully cured, allowing for great longterm durability and the ability to stretch with the fabric without cracking. My prints have survived months of washing with only slight fading. Image is infused directly into the fabric, you cannot feel the ink as youd typically get with screen printing. When printing on dark fabrics, a white underbase is recommended. Why does the plastisol ink crack on my washed garment. Our old school formula of 4 color process ink is the 496 series.
Additionally, the 496 clear base is a great additive to standard plastisol inks for use as an extender or a soft hand additive. So, what is the deal with plastisol versus water based ink. It is a truly white white and emits no objectionable odor. Alibaba manufacturer directory suppliers, manufacturers. It could have been the temperature on the dryer being too high, or the time allowed to dry was too long. Unlike fabric dyes, plastisol ink does not color or dye the fibers, but rather wraps around around the fiber, creating a mechanical bond. Union ultrasoft inks are versatile, leadfree, plastisol inks formulated for direct printing and heat transfer manufacturing. There are two main types of ink that are used for textile printing. Plastisolprinters troubleshooting guide november 30, 2009 a number of the ink manufacturers participating in this years showcase also submitted troubleshooting information detailing how to better get along with their products, and plastisol ink in general. The most popular ink used in the garment printing industry is plastisol ink. Ink is one of the most used products when you are screen printing. We match the pantone colors, and mix custom ink colors too. They have good coverage on light and mediumcolored garments. Unlike silk screen and heat transfers, your image will not crack or peel off after a few washes.
Yes, need to get the full plastisol ink cracking heat press page 2 t shirt forums. Plastisol ink is the most economic and high quality choice for screen printing the widest variety of apparel. Direct print plastisol ink xolb xtra opaque low bleed inks are high opacity multipurpose inks that are designed to produce extremely opaque prints yet are very easy to print on a manual press. Screen printing plastisol and water based garment printing. Union ultrasoft plastisol liberty series ink blick art. For a long time plastisol inks were the most common choice since water based inks were more difficult to use. The reducer is a more concentrated product, so less needs to be added to the ink, but be sure to use a curable reducer if choosing to go that route. These pictures are taken of an approximately one year old tshirt that has.
Too high of a temperature or too long under heat, and it will burn. Sablon dengan teknik raster wet on wet menggunakan tinta plastisol t120 manual screen printing, usahakan untuk menggunakan t120 untuk teknik raster ini kera. Most plastisol will cure when they reach a temperature of 320330 degrees and sustain that temperature for 45 seconds to 1 minute. Troubleshooting common issues with plastisol screen. Website at today i want to talk about plastic the salt transfers, people are asking what are they how they work cannot make em at home can i make. General information about screen printing plastisol inks. The ink lays on top of the fabric allowing the colors to be bold and vibrant through many washes. A wide variety of plastisol ink printer options are available to you, such as sublimation transfer. Quick start information waterbased inks comes standard with merchmakr screen printing kit.
Find a variety of ink colors, special effect inks, and plastisol ink additives. Plastisol ink can be specially formulated for each of these fabrics as one ink is rarely the best option for all fabrics. The ink contains no bleaching agents and its performance. Plastisol and solvent based inks why they are no longer used. Many plastisol inks are thermoplastic soft when hot and checks for cure must be made when the imprint is at room temperature. One of the simplest ways to achieve a softhand feel is to add a softhand additive or a reducer to an existing ink.
Some of the submissions dealt with the same or similar troubles dye migration, for example, but we decided to include some of that duplication, as not only positive reinforcement, but for the. Primarily the cause of the ink cracking is from the ink not curing. Plastisol ink for textile screen printing production process july, 2018. Pl low bleed white is a low bleed white ink used to achieve an elastic, soft touching and opaque white covering effect in textile printing with a perfect balance of white color, creaminess, and opacity for the best press performance and color design.
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